Apple Designer on Why Curved Glass and Extruded Aluminum iPhone Designs Were Rejected - MacRumorsOpen MenuShow RoundupsShow Forums menuVisit ForumsOpen Sidebar
Skip to Content

Apple Designer on Why Curved Glass and Extruded Aluminum iPhone Designs Were Rejected

With court documents in the ongoing legal dispute between Apple and Samsung having yielded a remarkable number of design concepts and prototypes from the development of the iPhone and iPad, Network World has taken a look at testimony that explains why Apple rejected some of the ideas. The testimony comes from Doug Satzger, who spent 12 years in industrial design at Apple before moving on to Palm in early 2009 and then joining Intel earlier this year.

Most notably, Satzger reveals that Apple very much wanted to use a curved glass design for the iPhone, but cost considerations and technical hurdles forced Apple to change directions.

The technology in shaping the glass, the cost relative to shaping the glass at the time, and some of the design features of this specific shape were not liked. [...]

The technology at the time had a lot to do with it. The qualities of the glass at the time had a lot to do with it. These are models -- I'm trying to remember a time frame -- that were before gorilla glass and before a lot of the other factors.

curved glass iphone prototype
"0355" iPhone prototype with curved glass on front and back

Satzger also addressed Apple's ideas for an extruded aluminum design similar to that of the iPod mini, noting that the design was rejected for both comfort and technical reasons.

My recollection of it was that to get the extruded aluminum design that was applied to the iPod to work for the iPhone, there were too many added features to allow it to be comfortable and to work properly. [...]

If you put an iPod up to your ear, the sharp edges, because of the processes, aren't comfortable, and you can't get antennas to work properly in a fully enclosed metal jacket. So each one of those things needed to apply other features that started.

NewImage31
iPhone with silver iPod mini-like extruded aluminum design (Source: The Verge)

Related Forum: iPhone

Popular Stories

iOS 27 Next to iPhone

Here's When iOS 27 Rolls Out Today in Every Time Zone [Update: It's Out]

Sunday September 13, 2026 3:00 am PDT by
Update 10:04 a.m.: iOS 27 is rolling out now, though it may take a bit for all users to see it, so keep checking! Apple is about to release iOS 27, which will finally deliver more advanced Siri AI capabilities as well as a variety of other refinements, improvements, and new features to iPhones. It's Apple's biggest software update of the year, and Apple announced at Wednesday's iPhone event...
iOS 27 Icon iPhone

iOS 27 Available Today With These 8 New Features

Monday September 14, 2026 9:00 am PDT by
Update: Apple has released iOS 27. During its iPhone 18 Pro and iPhone Duo event last week, Apple announced that iOS 27 will be released widely on Monday, September 14. iOS 27 should be available around 10 a.m. Pacific Time / 1 p.m. Eastern Time today via the Settings app, under General → Software Update. Below, we have highlighted eight new features and changes coming with iOS...
deep black iphone 18 pro

Apple Says iPhone 18 Pro Max Sold in U.S. Differs in One Way

Saturday September 12, 2026 3:27 pm PDT by
As noted by Nicolas Lellouche, who writes for the French tech website Numerama, Apple has updated its tech specs pages for the iPhone 18 Pro and iPhone 18 Pro Max to clarify which models are equipped with its new C2 cellular modem and where. Apple now says the iPhone 18 Pro has a C2 modem worldwide, while the iPhone 18 Pro Max uses the chip in every country except for the U.S. According...

Top Rated Comments

pgiguere1 Avatar
184 months ago
They still did it with the nano:

apple designer on why curved glass and extruded aluminum iphone designs were rejected image
Score: 30 Votes (Like | Disagree)
FSMBP Avatar
184 months ago
I love stories like this (along with the other prototype leaks/stories). It gives such great insight into Apple & how they operate/think.
Score: 20 Votes (Like | Disagree)
184 months ago
Avoiding antenna issues? Dodged a bullet on that one!
Score: 14 Votes (Like | Disagree)
twietee Avatar
184 months ago
Glad they thought twice about printing "MENU" on the home button.

The first one looks pretty slick imho, reminds me on a cooler Vertu version. I'd buy that.
Score: 14 Votes (Like | Disagree)
Jynto Avatar
184 months ago
They still did it with the nano:

Image (http://www.wikinoticia.com/images2//alt1040.com/files/2011/09/ipod_nano_curved_cover_glass1.jpg)

That wasn't a touchscreen though.
Score: 10 Votes (Like | Disagree)
jasonxneo Avatar
184 months ago
It was rejected cause it looked ugly hahahaha!! :D
Score: 10 Votes (Like | Disagree)

🔗 Related Apple News & Rumors

Stay updated with the latest Apple ecosystem news and verified rumors